All About Lean Manufacturing Solutions


Lean manufacturing provides a sustainable competitive advantage in smoothly running the production process. Early developments in lean manufacturing were centred around automation, standardisation of work and developments in manufacturing theory.

Lean implementation emphasizes the importance of optimizing workflow through strategic operational procedures while minimizing waste and being flexible. There are certain elements of lean manufacturing solutions management due to which its implementation is so beneficial. These are:
  1. Strategic Planning
  2. Can be tailored according to business needs and requirement.
  3. They’re very effective and generate great impact and fast results.
  4. The effect, efficiency and progress produced are easily measurable.



According to Toyota, the main method of lean is not the tools, but the reduction of three types of wastes i.e. no value-adding work, overburden and unevenness.

Lean manufacturing is a production practice that must be expended only for creating the required value of the product for the end customer and any amount of over expenditure of these resources. Lean manufacturing is focused on getting the right things, to the right place, at the right time and in the right quantity to achieve perfect workflow while minimizing waste and being flexible.

This entire concept has been understood and appreciated by the workers who build the products and own the processes that deliver value. Thus the production time will be drastically reduced as the majority of no value-adding practices will be eradicated. 


Principles of Lean Management System


  1. Lean maintenance: Refers to proactive maintenance practices through modern and optimal trends.
  2. Lean organization: It helps understand customer value and focuses on value creation process with zero waste.
  3. Lean six sigma: Many organisations have adopted this process. This process is an integration of six sigma and lean management.
  4. Lean inspection through supplier partnership: Through this, suppliers take responsibility for inspection of products so that the material can directly move to the purchaser.

Lean manufacturing technology offers a modern lean solution to increase efficiency and reduce waste with the right kind of tools to achieve and improve targets continuously. They will help you achieve operational excellence by improving productivity which will add a sustainable competitive advantage to your business.



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